Many bobblehead lovers are curious with regards to how custom bobbleheads is produced and why it usually takes weeks to help make one. At a top level, you will find four steps involving in creating a custom bobblehead doll: sculpting, molding, polishing, and painting, excluding the two preparation work and final shipping. Just before getting into information on each step, it really is worth mentioning that this process described is made for the resin-based bobblehead.
1. Sculpting (Less than a day to seven working days)
This step demands a mastery of hand sculpting skills. It will always be done by skillful artists, who most often have numerous years of experience doing hand sculpting based on provided photos or reference objects. It could take 4 to 5 hours for a very experienced artist to sculpt a 7-inch bobblehead, while to get a less experienced artist it might take greater than a day or two. When the initial sculpting is completed, the consumer will have the opportunity to analyze its photos. Making changes is comparatively simple and easy , quick at this point. On the flip side, it will be more expensive to request a difference at the later stage since the whole sculpture must be rebuilt. Therefore, a consumer should consider the initial sculpture carefully as soon as the bobblehead maker is requesting comments. In case you are uncertain, you should demand more photos or request clarification. By doing that, you could take more time upfront, but you will also minimize the chance of needing to get the bobblehead reworked later and getting to pay for more. Also, the client must be aware that the custom bobblehead doll is produced depending on submitted photos instead of a live person. Therefore, the expectation needs to be set properly with regards to the resemblance and facial expression of the final bobblehead doll.
2. Molding (7-10 working days)
Molding is the procedure through which the original sculpture from your previous process will be part of a base to develop the profile and curvatures of a bobblehead’s body and head. First, a semi-liquid silicone gel will be applied to the top of the initial sculpture. A soft silicone coating that can take the design of the sports bobbleheads will probably be formed as soon as the gel dries. Then, a plaster coating will probably be applied on the outside of your silicone coating. The plaster coating will become a hardened cast following the drying process. Subsequently, the first sculpture will likely be taken out of the silicone coating. Right after the preparation work is done, melted resin will be injected in to the emptied silicone coating to produce the bobblehead. Considering that the silicone coating is soft, the plaster cast wrapping the silicone coat will act to maintain the resin within the desired shape before it is actually solidified. When the resin becomes solid, it will probably be taken out by opening the plaster and peeling from the silicone coating. Right now, a raw bobblehead doll has been produced.
3. Polishing (anyone to three working days)
A raw bobblehead is just not ready to be painted. It offers grease on its surface that needs to be removed, and rough surfaces that should be ground smooth. Neglecting the polishing process will result in poor painting later on. Polishing a bobblehead doll also needs a decent level of craftsmanship. Because its shape and curvature are very different from a single to another one, this process still cannot be standardized and automated. As well as taking off the grease and smoothing the surface, refining the raw bobblehead details manually could be necessary. Because of tolerances stemming in the molding process, deviation from your initial sculpting is unavoidable. The sculpting artist often should fine-tune the raw bobblehead following the initial polishing, and that process may need to be reiterated. When it is determined that the defects can not be fixed, the whole raw bobblehead has to be scrapped.
4. Painting (someone to three working days)
Painting is just not as elementary as it is apparently. The first step is to blend base colors to make colors the consumers desire. The caliber of the blended colors is essential, as it has a large effect on the aesthetic aspect of the bobblehead. Also, because every bobblehead could have its unique colors, simply making the preferred colors with higher quality for wedding bobbleheads can be very time-consuming. Secondly, painting is performed by utilizing the painting brush manually, due to b0bbleheads painting areas and complex surface curvatures. Moreover, customers often ask to generate different patterns on the clothing. In such cases, the painting artists will be asked to alternate different painting brushes on those tiny areas, and that is a demanding task. Once paints are applied to a bobblehead doll both for its head and the body, it can be assembled using a spring with glue for both ends. Obviously, making use of the spring is why the bobblehead doll bobble.
Hopefully, at this point, whoever finishes reading the aforementioned has already established an improved comprehension of the fundamental technique of making a custom bobblehead doll. Using a better knowledge of the procedure, a consumer can better plan his or her next buying a custom bobblehead doll.