FTTH Wire Manufacturing Line – Advanced Production System
Were you aware that up-to-date light-transmitting wire networks function at speeds of up to 190 meters per minute? This incredible efficiency is made possible by innovative fabrication techniques engineered for rapid output.
Such setups are constructed to handle diverse cabling forms, such as drop cables and firmly insulated cables. Their efficient construction, commonly less than 26 m, makes them ideal for state-of-the-art factories.
Seamless coupling with intelligent production networks secures seamless operations. Through MES/ERP connectivity, these fiber secondary coating line fabrication lines offer unmatched precision and efficiency. This makes them a top choice for companies striving to remain at the forefront in the telecommunication sector.
Introduction to FTTH Cable Production Line
Efficient production systems are key to addressing the increasing requirement for reliable connectivity. Such mechanisms are engineered to produce high-quality glass-fiber cables that drive today’s connectivity grids. With advanced technology, they ensure accuracy and rapidity in all phases of the process.
What is an FTTH Cable Production Line?
The FTTH manufacturing line is an integrated system for manufacturing FTTH drop cables. These cables consist of bare fibers reinforced with steel or FRP, combined with protective sheathing. This produces a durable and efficient solution for fast digital connectivity.
It works with multiple substances, such as PVC, LSZH, and PE resins. This flexibility ensures it satisfies assorted sector requirements. Moreover, the quad-head fiber payout mechanism offers exact tension management, ensuring stability within ±0.05N.
Why Choose Our Advanced Manufacturing System?
Our equipment stands out for its accuracy and performance. Here’s why it’s a top choice:
- Accommodates diverse cable formats like 2.0×3.0mm and 2.0×5.0mm drop cables
- Works with LSZH, PVC, and PE covering substances for adaptable uses
- Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
- Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables
With these features, our machine ensures smooth operations and high-quality output. Thus, it becomes the optimal option for enterprises seeking a competitive advantage in fiber networks.
Key Features of Our FTTH Cable Production Line
Modern manufacturing systems are transforming how optical fibers are manufactured. Our high-tech system merges exactness, performance, and modern advancements to produce top-quality results. Below, we explore the standout features that make our system a leader in the industry.
Accurate Extruder Coupled with an Adaptable Head
Central to our setup is a dedicated 50mm extruder designed for precise material distribution. It guarantees consistent quality throughout each cable produced. Its adjustable head permits effortless modification, accommodating different substances like PVC, LSZH, and PE polymers.
Equipped with OMRON heat management, the system ensures temperature exactness to ±1°C. This level of precision guarantees optimal performance and reduces waste, rendering it an economical choice for production.
Automated Fiber Dispensing with Strain Management
The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.
This aspect is especially advantageous in fabricating premium fiber wires, by maintaining uniform strain during production.
Automated Take-Up and Line-Receiving System
Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, providing adaptability for assorted manufacturing requirements. Its self-operating reel collection removes manual intervention, resulting in time efficiency and decreased labor outlay.
In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, confirming that each optical cable adheres to rigorous benchmarks, resulting in trustworthy and long-lasting outputs.
State-of-the-art Technology Powering the Production Process
Cutting-edge technology is reshaping the fiber optic manufacturing process. Our equipment is engineered to provide exactness, consistency, and productivity, to achieve optimal outcomes on all orders. Below, we explore the advanced features that set our equipment apart.
International Industrial Computer Control System
The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. Such control technology provides smooth workflow and live supervision. It allows for precise adjustments, enhancing the quality of every optical cable produced.
With energy use as low as 35KW/h during routine activity, it offers low energy consumption. This conserves energy costs without compromising on output quality. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.
Outstanding Durability and Dependability Using Renowned Parts
Our system incorporates premium components from renowned brands like OMRON controllers and international motors selected due to their robustness and accuracy, promising lasting dependability.
Incorporating reinforced steel wires with cutting-edge FIMT handling processes enhances rigidity and steadiness, guaranteeing that every manufactured cable attains superior industry benchmarks.
MES/ERP Connectivity Integration
Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. Such integration secures openness and streamlined functionality during production.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, rendering it a savvy option for today’s industrial plants.
| Feature | Upside |
|---|---|
| FiberCAN PLC Control System | Precise adjustments and real-time monitoring |
| 35KW/h Power Consumption | Energy-efficient operations |
| 9m Cable Accumulator | Seamless operation |
| OMRON-based Control Units | Long-lasting accuracy |
| ERP System Compatibility | Live process supervision |
Applications of FTTH Cable Production Line
Innovative manufacturing systems have redefined the process of building trustworthy fiber cables. These systems are designed to meet diverse industry needs, delivering versatility and exactitude for each use case. The following outlines the primary applications of this state-of-the-art system.
Producing FTTH Drop Cables
Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Notable attributes are:
- Fiber-reinforced polymer with minor steel wire dispensing for extra support
- Mobile mold support for quick configuration changes
- Suitability for indoor and outdoor use
Fabricating Compact Buffered and Free Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.
Customizable Solutions for Various Cable Types
Versatility characterizes our manufacturing process. It is compatible with an array of materials and setups, thus fitting multiple applications. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. Such flexibility permits meeting particular demands while maintaining superior output.
Benefits of Using Our FTTH Cable Production Line
Adopting modern fabrication technologies offers considerable gains to companies in the fiber optics industry. Such systems streamline processes, lower expenses, and produce premium results. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.
Boosted Performance and Output
Our system ensures fiber ribbone line high-speed operations, achieving outputs of 7-9km/h depending on the cable size, allowing businesses to meet growing demands without compromising quality. Its self-operating reel system minimizes human intervention, thus saving time and cutting costs.
Budget-friendly Fiber Optic Setup Solutions
Operating at a reduced 35KW/h, our machinery significantly cuts running costs. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.
Smooth and Reliable Cable Surface
Exact molding delivers a sleek and consistent exterior on all fiber products, minimizing additional loss to ≤0.02dB/km, ensuring top performance. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.
| Aspect | Benefit |
|---|---|
| Rapid Throughput | Increased operational efficiency |
| Efficient Power Usage | Reduced operational expenses |
| Negligible Attenuation | Enhanced signal quality |
| 1000mm Working Height | User-friendly setup |
Conclusion
State-of-the-art fiber production technologies are redefining industry benchmarks. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.
They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.
Ready to transform your manufacturing process? Get in touch to learn about bespoke solutions designed for you. Embrace the next generation of fiber technology through our top-tier systems.